What Actually KILLS a Diesel Engine?

Todd, Will, and Myer sit down to answer the question their own viewers keep asking: what actually kills a diesel engine. This isn't a highlight reel of blown up race trucks. It's a real conversation about the boring stuff that ends up costing you the most, and by the end you'll understand exactly why some trucks hit 400,000 miles and others don't make it past 100,000. The guys start with air filtration, breaking down why a high flow filter built for the racetrack can be the wrong call for a truck that spends its life on dirt roads, and how a warped air box lid quietly sands down cylinder walls one mile at a time. From there they get into oil change intervals, why diesel oil has to fight abrasive soot, and why stretching that interval too far on a Cummins or any diesel truck build is gambling with the bottom end. Fuel system maintenance gets serious attention too. Todd and Myer walk through algae contamination, injector failures on common rail systems, and why a cheap tune from Facebook Marketplace can melt a piston faster than almost anything else on this list. They break down EGT damage, ring wear, and valve seat problems, then go platform by platform. You'll hear about killer dowel pin issues on 12 valve Cummins trucks, VP44 fuel pressure sensitivity, the notorious CP4 pump problems on 6.7 Power Stroke trucks, head gasket failures on Duramax engines, and why the fifth gen Cummins hydraulic roller cam setup has turned into one of the more frustrating design decisions in recent diesel history. Whether you're running a 5.9 Cummins, a 6.7 Cummins, a Power Stroke, or a Duramax, this episode gives you a real look at what wears these engines out and what you can actually do about it before it becomes an expensive lesson. If you're a diesel guy who wrenches on your own truck, this is the kind of episode worth taking notes on. Subscribe on YouTube and follow the Power Driven Podcast on your favorite podcast platform so you don't miss the next one. Shop everything talked about in this episode, including the filters, oil, and parts, at the link below. Shop Power Driven Diesel: https://www.powerdriven.com 0:00 Intro 0:22 What actually kills a diesel engine 1:11 Air filters and filtration mistakes 5:01 Drilling airbox holes the wrong way 5:19 Oil change intervals and soot buildup 8:10 Fuel system and fuel filter maintenance 13:58 Dodge Cummins fuel system failures by model year 17:03 Fuel additives and lift pump reliability 22:02 Bad tunes and tuning mistakes 25:31 What EGT actually damages 32:05 Manual shifting and transmission tips for towing 34:32 12 valve Cummins killer dowel pin 36:09 VP44 fuel pressure issues 36:32 2003 to 2007 common rail Cummins problems 39:24 6.7 Cummins EGR and grid heater bolt 42:06 6.0 Power Stroke problems 49:30 6.7 Power Stroke CP4 pump failures 51:18 Duramax head gaskets and crank issues 52:49 Fifth gen Cummins bottom end problems 57:12 Roller lifter and pushrod failures 1:04:32 Cummins engineering tradeoffs on 2026 models Power Driven Diesel is a specialty performance shop engaged in the engineering and development of high-performance turbo diesel technologies. Contact Us: 435-962-9555 info@powerdrivendiesel.com https://powerdriven.com https://www.facebook.com/powerdrivendiesel/ https://www.instagram.com/powerdrivendiesel